In the midst of ongoing air travel disruption, from repeated Canadian airline labour standoffs and severe winter storms grounding hundreds of flights, to airlines cracking down on oversized carry-ons with automated gate scanners, the quest to carry as much as you can on board has never been more crucial. With carriers like Air Canada now excluding carry-on bags entirely on Economy Basic fares and airlines increasingly enforcing size limits at the gate rather than on the honour system, selecting the best carry-on luggage is vital to ensuring a smooth and hassle-free travel experience. Here's how to navigate this labyrinth and find the perfect carry-on for your needs.
Key Points to Consider
1. Travel Frequency
How often do you travel? This question should be top of mind when choosing the best carry-on luggage. Frequent travelers find better value when they invest in high-quality, durable bags that can withstand the rigors of constant use. A carry-on that costs $600 but lasts a decade and includes a lifetime warranty works out to far less per trip than a $150 bag you replace every two years. Occasional travelers might prioritize affordability without sacrificing too much on quality, but even then, it pays to buy something that will hold up for the trips you do take. The zipper is usually the first thing to fail on a cheap bag, followed by the wheels, and once either goes you're stuck wrestling with a broken suitcase at the worst possible time.
2. Wheel Configuration
When it comes to wheels, you have three choices: 4 wheels, 2 wheels, or no wheels. Each option has its pros and cons.
- Four Wheels (Spinners): Ideal for level, smoother surfaces like airport floors, these glide effortlessly by your side and take the weight off your arm entirely when rolling upright. However, the spinner mechanism adds weight to the bag, and the exposed wheels are more vulnerable to damage. They also struggle on uneven surfaces like gravel, carpet, or cobblestone, where they tend to wobble or catch.
- Two Wheels (Roller Bags): More durable and better suited for bouncing along the cobblestone streets of Paris or hauling through a gravel parking lot. You'll have to tilt them to roll, which means there will be weight in your hand, but they'll hold up better over time. The recessed wheel housing protects the wheels from impact and the simpler mechanism means fewer parts that can break. From the perspective of our repair shop here in Winnipeg, we see a lot fewer 2-wheel bags come in for repairs than we do spinners.
- No Wheels (Backpacks): These can offer the most packing space since there are no wheels, frames, or hardware eating into the interior volume. They are easier to squeeze into restricted overheads, which is especially important now that airlines are measuring bags more aggressively at the gate. A 40L backpack typically holds more usable space than a wheeled carry-on of similar exterior dimensions. Great for minimalists and adventure travelers, but remember, you'll be carrying the weight yourself, so how you pack and how much you pack matters a lot more.
3. Weight
Weight is a crucial factor. A lightweight carry-on is easier to lift into overhead bins but might be less durable. A heavier bag might last longer but could be cumbersome to carry. Find a balance that suits your needs.
4. Airline Size Restrictions
Weight is a crucial factor, and it involves more trade-offs than most people realize. A lightweight carry-on (under 5 lbs) is easier to lift into overhead bins and leaves more of your weight allowance for actual belongings, but it often achieves that lightness through thinner materials, lighter zippers, and simpler wheel assemblies that may not hold up as well over time. A heavier bag (7 to 9 lbs) might last significantly longer thanks to reinforced construction, but could be cumbersome to carry through long terminal walks or connecting flights. Find a balance that suits your needs, and keep in mind that both Air Canada and WestJet require you to stow your bag unaided. If you can't lift it comfortably over your head, it's too heavy, regardless of what the airline technically allows.
A major change to watch: Air Canada's Economy Basic fares purchased after January 2025 for North American routes no longer include a carry-on bag at all, only a personal item. This means if you regularly fly basic economy on Air Canada, your "carry-on" might actually need to be a personal item that fits under the seat in front of you, and that changes the entire calculation of what bag to buy.
WestJet's UltraBasic fares have a similar restriction, allowing only one personal item unless you're flying to Europe or Asia or have purchased Extended Comfort. Always check your airline's current restrictions and fare class before buying a new carry-on, because the bag that worked fine last year might not be allowed on your next flight without an upcharge.
5. Softside vs. Hardside Luggage
The debate between softside and hardside luggage has been going on since U.N. Luggage started (1940!). Here’s what you need to know:
- Softside Luggage: Expandable, stuffable, and generally lighter. Soft side carry-ons typically offer outside pockets that might be ideal for toiletries and liquids (that you may need to pull out going through security, more on that below), tablets, or rain gear. The fabric construction means you can often squeeze a softside bag into a tight overhead bin even when it's fully packed. Nylon and polyester bags also tend to absorb impact rather than crack, which matters if your bag gets tossed around during boarding. The downside is that fabric can stain, tear, and absorb moisture, and soft bags offer less protection for fragile items inside.
- Hardside Luggage: Can offer better protection for your belongings and is easier to clean, which is a real plus if your bag ends up on a dirty airport floor or in an overhead bin that hasn't been wiped down in months. They might be less flexible when it comes to packing and take up more space to open (most hardside bags open like a clamshell, requiring you to lay the bag flat), but some people appreciate the separate compartments for better organization as well as the style points awarded to certain brands like Tumi. Polycarbonate shells resist scratches better than ABS, so if longevity and aesthetics matter to you, pay attention to the shell material.
Can't decide between softside and hardside? Consider a hybrid! Hybrid luggage combines the best features of both, offering flexibility and protection. Thule has been doing a great job of this, with a hard back panel for structural protection and a soft front face for pockets and give. Just make sure their sizing suits the airline you most commonly use.
6. Smart Features: Worth the Hype?
One trend that's gone mainstream in 2026 is smart luggage. GPS tracking, Bluetooth connectivity, and built-in USB charging ports are now standard on many premium bags from brands like Tumi and Horizn Studios. If you're someone who's ever anxiously watched the carousel wondering if your checked bag made the connection, having a tracker-ready carry-on adds real peace of mind, even on a bag you plan to keep in the cabin. AirTags and Tile trackers can be dropped into any bag, but built-in tracking integrations offer a cleaner setup and often pair with the brand's own app for additional features like distance alerts.
Just make sure any built-in battery is removable. Airlines still require that, and a bag with a non-removable lithium battery will be denied at the gate, no exceptions. If you're not interested in built-in tech, a simple AirTag in an interior pocket accomplishes most of the same tracking benefits for a fraction of the cost.
7. A Note on Security Screening
If you're flying through an airport equipped with newer 3D CT scanners (increasingly common at major hubs like Toronto Pearson, Vancouver, and several U.S. airports), you may be able to keep your liquids bag inside your carry-on during screening. This is a significant convenience upgrade that can shave minutes off your time in the security line.
However, these scanners aren't everywhere yet, and the standard 3-1-1 liquids rule (3.4 oz containers, one quart-sized bag) remains in effect at most checkpoints. The TSA has been evaluating changes to the liquids policy, but as of early 2026, no nationwide changes have been implemented beyond the limited CT scanner exemptions. Having an exterior pocket for easy liquids access is still a smart feature to look for, because at most airports you'll still be pulling that bag out and placing it in a bin.
Our Top Carry-On Luggage Recommendations
After considering all the key points, here are our top picks for carry-on luggage in 2026:
For Frequent Flyers
Tumi Alpha Dual Access Expandable Carry-On: This is Tumi at its best. The dual access design lets you open the main compartment from the front lid for quick access or split the case fully for traditional packing, both secured with security zippers. The FXT ballistic nylon exterior is Tumi's signature material and holds up remarkably well against scuffs and daily wear. A removable garment sleeve with a fiberglass rod keeps one suit wrinkle-free, a built-in USB-C port lets you charge on the go, and the four dual spinner wheels roll smoothly through any terminal. At 22 x 14 x 9 inches it meets carry-on requirements for both Air Canada and WestJet, and the international sizing makes it a reliable choice for European and Asian carriers as well. The price tag is steep, but for road warriors logging 50+ flights a year, the build quality and thoughtful details justify the investment.
Briggs & Riley Baseline Global Carry-On Spinner: A soft side spinner that remains the gold standard for durability and reliability. The patented CX compression-expansion system expands up to 30% for extra packing space, and unlike zipper-based expansion on other bags, it actually compresses back down to fit most global airlines' overhead bins when you're done. The Outsider handle is mounted on the exterior of the bag, creating a perfectly flat interior packing surface that minimizes wrinkles and keeps clothes crisp. Ballistic nylon with reinforced edging resists wear, the zippers are overbuilt, and multiple exterior handles make it easy to grab from any angle. At 21 inches, this is the international-friendly size that fits comfortably on both Air Canada and WestJet. Perfect for frequent flyers who want a bag that will last a lifetime, backed by a warranty that actually means it.
For Lightweight Travel
Samsonite Airea Carry-On Spinner: A lightweight softside spinner built from nylon fabric with a clean, elegant look that doesn't scream "budget bag." The hidden expansion panel adds packing capacity without ruining the silhouette, and the SmartFix cross-straps clip to the sides so they stay out of your way while you're packing rather than flopping around inside the case. A recessed TSA-approved lock is built in, and the dual spinner wheels handle both smooth airport floors and narrow airplane aisles well. At 21 x 14 x 9 inches it fits within WestJet's size limits, making it a safe choice for Canadian travelers who fly both major carriers.
Samsonite Proxis Spinner Carry-On: A lightweight hardside option that punches well above its weight class. The Roxkin shell is a multi-layered material that's remarkably strong and resilient while keeping the bag at just 4.6 lbs, making it one of the lighter hardside carry-ons on the market. A built-in USB port lets you charge on the go, the expansion zipper adds extra capacity when you need it, and the interior is lined with Recyclex material made from 100% post-consumer recycled PET bottles. Double suspension spinner wheels roll smoothly and stay stable, and a TSA-approved lock is built in. At 22 x 14 x 9 inches, it's safe to take both AC and WJ aboard.
For Adventurous Travelers
Osprey Transporter Carry-On 2-Wheel Duffle: A durable, highly compressible option that's built for real-world travel beyond the airport. The suspension system distributes weight comfortably across your hips and shoulders, which matters enormously when you're walking a mile from the bus station to your hostel. It converts from a full backpack to a more traditional carry-on shape, and the compression straps let you cinch it down when it's not fully packed. Lightweight, versatile, and perfect for travelers who go beyond the resort.
Cotopaxi Allpa 42L: This brand continues to shake up the carry-on industry. A super versatile 42L, no-wheel option with tons of space and organization for those who can handle a backpack and need to get everything they can into their carry-on. The three-panel suitcase-style opening makes it easy to pack and access your gear, and the padded laptop sleeve and multiple interior compartments keep everything organized without packing cubes. Still a staff favourite!
Best Bang for Your Buck
Thule Subterra 2 Carry-On Spinner: A hybrid option that's hardsided on the back and soft on the front, offering a great balance between durability and flexibility. The hard panel protects the structural side of the bag while the soft front face gives you exterior pocket access and a bit of give when you're stuffing in that last layer. It's a fantastic middle ground between Samsonite and Briggs & Riley, with better quality and parts than most Samsonite bags but not quite the same warranty as Briggs.
Best Overall Carry-On
Briggs & Riley Baseline Global Carry-On Spinner: Fresh off being named TGA Brand of the Year at the 2025 Travel Goods Awards and voted the #1 luggage brand by Conde Nast Traveler readers, Briggs & Riley continues to earn top honours for good reason. The patented CX compression/expansion system, the Outsider handle that creates a perfectly flat interior for wrinkle-free packing, ballistic nylon construction with reinforced edging, and a lifetime warranty that even covers airline damage make this one incredibly hard to beat. That warranty point is worth emphasizing: if an airline breaks your bag, Briggs & Riley will fix or replace it at no cost, no questions asked, no proof of purchase needed. No other major luggage brand offers that level of coverage. It's our best-seller for a reason.
Final Thoughts: Your Perfect Carry-On Awaits
Choosing the right carry-on luggage in 2026 boils down to understanding your travel needs and preferences, and paying closer attention than ever to your airline's specific rules. With carriers tightening enforcement, restricting carry-ons on basic fares, and even scanning bags at the gate, the margin for error is shrinking. A bag that's half an inch over the limit or a pound too heavy could mean a gate-check fee you weren't expecting, or worse, your bag getting sent to the cargo hold, where it's out of your hands entirely.
Take the time to measure your current bag, check your airline's most recent size chart (not the one you bookmarked two years ago), and think honestly about how and where you travel. The best carry-on is the one that fits your airline, fits your travel style, and fits your budget, in that order. Whether you're looking for the best carry-on suitcase 2026 has to offer or simply want the biggest carry-on luggage allowed, there's something out there for everyone.
